ACS880 Manual: Your Guide to Control

ACS880 Manual⁚ A Comprehensive Guide

This manual provides comprehensive information on the ACS880 drive, covering its features, capabilities, applications, installation, configuration, maintenance, troubleshooting, and programming. It also includes a detailed description of the Drive Composer PC tool and the Drive (IEC 61131-3) Application Programming Manual. The manual is intended for users who need to understand the ACS880 drive’s functionalities and how to use it effectively.

Introduction

This manual serves as a comprehensive guide to the ABB ACS880 drive, a versatile and reliable industrial drive designed for variable speed control of AC motors. It covers a wide range of topics, including the drive’s features, capabilities, applications, installation, configuration, maintenance, troubleshooting, and programming. The manual aims to provide users with a thorough understanding of the ACS880 drive and its functionalities.

Applicability

This manual applies to the ACS880 air-cooled and liquid-cooled multidrives, equipped with the Q966 option for Safely-Limited Speed (SLS) without an encoder, alongside either the FSO-12 (Q973) or FSO-21 (Q972) option. The manual provides detailed information about the ACS880’s features, capabilities, and applications, focusing on the specified configurations.

Safety Instructions

This manual includes important safety instructions that must be followed to ensure the safe operation of the ACS880 drive. The instructions cover aspects such as installation, operation, maintenance, and troubleshooting. Failure to adhere to these instructions may result in personal injury or damage to the drive.

Target Audience

This manual is intended for engineers, technicians, and other personnel responsible for installing, configuring, operating, and maintaining the ACS880 drive. It provides detailed information and instructions to ensure proper use and optimal performance of the drive in various industrial applications.

This manual is organized into sections that cover various aspects of the ACS880 drive, including its features, capabilities, applications, installation, configuration, maintenance, troubleshooting, and programming; Each section provides detailed information and instructions for specific tasks and functionalities.

ACS880 Drive Features and Capabilities

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The ACS880 drive offers a range of advanced features and capabilities, including direct torque control, regenerative braking, ultra-low harmonics, liquid cooling, and integrated safety options, making it a versatile and reliable solution for various industrial applications.

Direct Torque Control

The ACS880 drive incorporates direct torque control (DTC) technology, which allows for precise and responsive control of the motor’s torque. This advanced control method eliminates the need for a traditional PI controller, leading to improved dynamic performance and reduced energy consumption.

Regenerative Braking

The ACS880 drive features regenerative braking capability, allowing it to recover energy during deceleration and braking. This energy is then fed back to the power supply, resulting in reduced energy consumption and improved efficiency. The regenerative braking feature is particularly beneficial in applications with frequent braking cycles.

Ultra-Low Harmonics

The ACS880 drive incorporates advanced technology to minimize harmonic distortion in the power supply. This results in reduced interference with other equipment on the electrical network, improving overall system stability and reliability. The ultra-low harmonics feature is particularly important in applications with sensitive electronics or where power quality is critical.

Liquid Cooling

The ACS880 drive offers a liquid cooling option for high-power applications, where air cooling may not be sufficient. This method provides efficient heat dissipation, ensuring optimal drive performance and longevity, even under demanding operating conditions. Liquid cooling also contributes to a smaller footprint and reduced noise levels compared to air-cooled systems.

Safety Options

The ACS880 drive incorporates various safety features, including Safe Torque Off (STO), Safely Limited Speed (SLS), and a variety of configurable safety functions. These features enhance operator safety by preventing unexpected motor start-ups and ensuring safe operation in hazardous environments. The drive’s integrated safety functionalities contribute to a safer work environment and comply with relevant safety standards.

ACS880 Drive Applications

The ACS880 drive finds extensive use in various industries, controlling motors in applications like cranes, extruders, pumps, and fans. Its versatility and advanced features make it suitable for demanding applications requiring precise control and efficient operation.

Cranes

The ACS880 drive is well-suited for controlling the hoist and travel motions of cranes, ensuring precise positioning and smooth operation. Its regenerative braking capability allows for efficient energy recovery during lowering operations, contributing to energy savings and reduced operational costs.

Extruders

The ACS880 drive’s precise speed control and torque capabilities make it ideal for controlling extruders in various industries. It can be used to regulate material flow, maintain consistent extrusion rates, and ensure high-quality product output. Its robust design and reliable performance contribute to enhanced process efficiency and reduced downtime.

Pumps

The ACS880 drive is a suitable choice for controlling pumps in a wide range of applications, from water supply and wastewater treatment to industrial process control. Its variable speed control capabilities allow for efficient energy consumption, reducing operating costs and minimizing wear and tear on the pump.

Fans

The ACS880 drive is an ideal solution for controlling fans in HVAC systems, industrial processes, and other applications. Its advanced features, such as variable speed control and built-in safety functions, ensure optimal performance and energy efficiency while providing reliable operation and protection.

ACS880 Drive Installation and Configuration

This section provides detailed instructions on the installation and configuration of the ACS880 drive, including hardware installation, software configuration, and communication with automation networks.

Hardware Installation

This chapter covers the physical installation of the ACS880 drive, including mounting, connecting power supply, and wiring motor and control cables. It also provides guidance on selecting the appropriate enclosure and ensuring sufficient free space for cooling and maintenance.

Software Configuration

This section details the process of configuring the ACS880 drive’s software parameters, including setting up motor data, defining control modes, configuring communication settings, and establishing safety functions. It also provides instructions on using the Drive Composer PC tool for software configuration.

Communication with Automation Networks

This section covers the ACS880 drive’s communication capabilities, including its compatibility with various automation networks like Ethernet, Profibus, and DeviceNet. It explains how to configure the drive for seamless communication with these networks and provides guidance on using the Drive Composer PC tool for network setup.

ACS880 Drive Maintenance and Troubleshooting

This section details the essential maintenance procedures for the ACS880 drive, including how to monitor maintenance counters and troubleshoot error codes. It also provides guidance on utilizing the Drive Composer PC tool for diagnostics and repair.

Maintenance Counters

ACS880 drives incorporate maintenance counters that track various operational parameters, such as motor running hours and the number of drive starts. These counters provide valuable insights into drive health and potential issues. They can be reset from the Drive Composer PC tool or the control panel.

Troubleshooting Error Codes

The ACS880 drive displays error codes when malfunctions occur. These codes provide specific information about the problem, aiding in diagnosis and troubleshooting. The Drive Composer PC tool offers detailed explanations of error codes, enabling users to identify the root cause and take appropriate corrective actions.

Drive Composer PC Tool

The Drive Composer PC tool is a powerful software application designed for configuring, monitoring, and troubleshooting ACS880 drives. It provides a user-friendly interface for accessing various drive parameters, diagnostics, and programming capabilities, enabling efficient management and optimization of the drive system.

ACS880 Drive Programming

This section delves into the various programming methods available for customizing and controlling the ACS880 drive, including the primary control program, adaptive programming, and Drive (IEC 61131-3) application programming.

Primary Control Program

This manual provides instructions and information for the ACS880 primary control program, a firmware for ABB industrial drives. It covers topics such as control panel, control locations, operating modes, program features, and related documents.

Adaptive Programming

This manual provides information on the ACS880 primary control program, which is used for drives with adaptive programming. It covers the applicability, safety instructions, target audience, contents, and related documents of the manual.

Drive (IEC 61131-3) Application Programming

This manual gives basic instructions on the drive-based application programming using ABB. Automation Builder programming tool. The programming tool is the …

ACS880 Drive Documentation

This section provides information on the various types of documentation available for the ACS880 drive, including user manuals, hardware manuals, application guides, firmware manuals, catalogs, and technical data sheets.

User Manuals

User manuals provide comprehensive instructions on how to operate and configure the ACS880 drive. They cover topics such as installation, commissioning, operation, maintenance, troubleshooting, and safety procedures. These manuals are essential for users who need to understand the drive’s functionalities and how to use it effectively.

Hardware Manuals

Hardware manuals provide detailed information on the physical components of the ACS880 drive, including dimensions, wiring diagrams, installation instructions, and technical specifications. They are essential for engineers and technicians who need to understand the drive’s physical design and how to connect it to other systems.

Application Guides

Application guides provide practical advice and examples on how to use the ACS880 drive in specific industrial applications. They offer detailed information on configuring the drive for different motor types, load profiles, and control strategies, enabling users to optimize performance and achieve desired results.

Firmware Manuals

Firmware manuals provide detailed information about the software that controls the ACS880 drive. They cover the functionality of the drive’s internal programs, including operating modes, parameter settings, and diagnostic features, enabling users to understand and manage the drive’s software effectively.

Catalogs

ACS880 catalogs provide a comprehensive overview of the drive series, including technical specifications, available options, application examples, and ordering information. They serve as a valuable resource for engineers, technicians, and procurement professionals seeking detailed information about the ACS880 drive’s capabilities and configurations.

Technical Data Sheets

Technical data sheets for the ACS880 drive provide detailed specifications, including performance parameters, environmental ratings, mechanical dimensions, and electrical connections. They are essential for engineers and technicians involved in selecting, integrating, and commissioning the drive within a specific application.

ACS880 Drive Resources

This section provides access to a variety of resources for the ACS880 drive, including online documentation, training materials, technical support, and software tools.

ABB Library

The ABB Library is a comprehensive online repository of documents related to ABB products and services. You can find a wide range of information, including user manuals, technical data sheets, application guides, and more. The library is searchable by keyword, product type, and document category, making it easy to find the information you need.

Inverter Drive Supermarket

The Inverter Drive Supermarket is an online platform where you can find a wide range of inverter drives, including ABB’s ACS880 drive. It offers a comprehensive selection of manuals, drawings, and installation guides, making it a valuable resource for users who need to download technical documents related to the ACS880 drive.

DriveLab ACS880

DriveLab ACS880 is a powerful digital twin developed by ABB in collaboration with Typhoon HIL. This innovative tool provides a Hardware-in-the-Loop (HIL) solution that empowers industrial customers to address interoperability challenges and enhance their development and support processes.